ABGS Spray Nozzle Assembly – Precision Atomization for Advanced Coating Applications
In modern pharmaceutical and industrial coating processes, achieving uniform spray distribution, consistent droplet size, and reliable performance is essential. The ABGS Spray Nozzle Assembly by Mican Engineers Pvt. Ltd. is engineered to meet these critical requirements with high precision and efficiency.
Designed for both lab-scale and production-scale coating systems, this advanced nozzle assembly ensures superior atomization and consistent results across a wide range of applications.
What is ABGS Spray Nozzle Assembly ?
The ABGS Spray Nozzle Assembly is a compact, air-atomizing spray system specifically developed for coating and granulation processes. It uses compressed air to break liquid into fine droplets, ensuring even distribution and controlled application.
Its robust and compact design makes it suitable for:
- Tablet coating machines
- Fluid bed processors
- Granulation systems (RMG / HSG)
- Lab coaters
ABGS Spray Nozzle Working Principle :
The ABGS Spray Nozzle assembly, Operates on the principle of air atomization, where:
1. Liquid enters through the liquid port.
2. Compressed air is supplied through the atomizing and fan air ports.
3. Air pressure breaks the liquid into fine droplets.
4. The spray forms an oval flat pattern, ensuring wide and even coverage.
This controlled atomization results in:
- Uniform coating thickness
- Reduced over-wetting
- Improved process efficiency
| Feature | Conventional Nozzles | ABGS Spray Nozzle Assembly |
|---|---|---|
| Spray Uniformity | Moderate | High |
| Clogging Issues | Frequent | Minimal |
| Maintenance | High | Low |
| Control | Limited | Precise |
| Efficiency | Standard | Optimized |
Key Features & Benefits
1. Compact & Efficient Design
2. Uniform Spray Distribution
3. Anti-Bearding (Non-Clogging) Design
4. Anti-Dripping Mechanism
5. Maintaining cleanliness and process control.
6. Adjustable Liquid Flow & Spray Pattern
7. Easy Cleaning & Maintenance
8. Durable & FDA-Compliant Materials
9. Constructed with high-quality materials and FDA-approved seals, ensuring safety and longevity.
Technical Specifications :
The ABGS Spray Nozzle Assembly is designed for high-performance coating applications with the following specifications:
Spray Pattern: Oval Flat (Air Atomizing)
Flow Rate: 15 – 120 gm/min
Orifice Size: 0.8 – 1.5 mm
Atomizing Air Pressure: 0.7 – 3 bar
Spray Angle: 10° – 60°
Max Air Pressure: 5 bar
Air Consumption: 8 Nm³/hr (@ 2 bar)
Seal Material: FDA Approved
Why Choose ABGS Spray Nozzle Assembly?
Choosing the right spray nozzle can significantly impact your production quality and efficiency. The ABGS system offers:
1. Consistent and repeatable results
2. Reduced material wastage
3. Improved coating quality
4. Lower downtime and maintenance
5. Compatibility with all coating machines
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